Building the Glen-L HOT ROD - Steering system
 
Click to enlarge. Since this boat will easily exceed 50 MPH, a Teleflex NFB Dual Cable steering system will be required.  A used unit was scavenged from a junked SeaRay cuddy cabin cruiser.  Two 15' cables and clevises will be needed to connect the cables to the rudder's tiller arm. (08-JUN-2006)

Click to enlarge. We've upgraded from a Teleflex NFB Dual Cable system to Seastar hydraulic steering.  Running two hefty cables through the stringers to the tiller would have compromised the stringer's integrity, so we'll be running 3/8" copper lines instead. (30-JUL-2007)

Click to enlarge. Visible in this photo are the two fiberglass drain plug tubes.  A brass sleeve will be slipped into the tube and sealed with 3M 5200 sealant.  If any water leaks past the tube, the fiberglass tube liner will protect the frame from water damage. 

Click to enlarge.  

Click to enlarge. In order to mount the cylinder within the stringers, we fabricated a second tiller which will connect to the central tiller arm via an adjustable tie bar.  The tiller arm was flame-cut from a piece of 3/8" steel plate.

Click to enlarge. A piece of 3/4" ID schedule 80 steel pipe was fitted through the tiller arm pivot point and bushed with a bronze bushing.  The pivot rod is a 9/16" x 2" machine bolt captured between the top and bottom plates.  We'll post more photos when we finalize some of these parts . . .

Click to enlarge. More parts came back from the machine shop.  The slave tiller arm bushing housing was welded, the pivot pin was upgraded to 3/4" diameter and re-bushed to tighter tolerances.  Nice work, Steve ! (24-DEC-2007)

Click to enlarge. To complete the assembly, we fabricated a hydraulic cylinder mounting bracket and stainless steel tie bar.  At a later date, we'll be replacing the tie bar with two tie-rod ends and a length of threaded rod.

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Building the Glen-L Hot Rod : www.boats.chelseacoachworks.com      Revised 28-DEC-2007